PICK TO LIGHT

Streamline Order Picking With Precision

Pick to Light is a smart Poka Yoke solution that accelerates order picking while ensuring accuracy. By eliminating picking lists and enabling two-handed picking, it reduces errors, speeds up processes, and lowers costs, making it ideal for e-commerce, production, and distribution centers.

Jimmy Kleibrant

Ask our expert for advice

Jimmy Kleibrant
Head of Development &
Key Account Manager

Key Benefits With Pick To Light

Error Prevention​

Light-guided picking and sensors ensure precise item selection every time.​

Faster Processes​

Paperless, streamlined workflows enable two-handed picking for increased speed.​

Cost Efficiency​

Reduce errors and optimize efficiency to save time and lower operational costs.​

BPS (Binar Production System) is a powerful, user-friendly platform for configuring, monitoring, and optimizing your entire Pick to Light workflow.

Designed for rapid deployment, it delivers full control over hardware and processes through clear, modern visualization — and integrates seamlessly with other BPS modules like Takt and Andon for a cohesive, scalable production environment.

Pick Node Behavior Configuration
Flexible configuration of pick node behavior during picking operations to
support different workflows and operational needs.

  • Station Setup
    Configure and register stations to match your physical workstations and line layout.
  • Smart Station Logic
    Define workflows, operational modes, and system behavior for both normal and abnormal conditions.
  • Hardware Integration
    Connect and configure controllers and BiDisp displays with verified communication and correct station assignment.
  • Node Addressing
    Assign unique node IDs to ensure reliable communication, traceability, and system control.
  • Article Management
    Create and manage articles with the required data for accurate picking and validation.
  • Teach node-to-article
    Link nodes to articles for correct guidance, confirmation, and fully traceable picking.

Orders Batch – Widget
Displays all orders in a batch so the operator can quickly see which orders are:

  • completed (green)
  • which order is currently active (yellow)
  • and which orders are still remaining (blue).

It also shows the articles that need to be picked for the orders in the batch.

An optional auto-scroll feature can scroll to the next active order automatically, so the operator doesn’t have to scroll manually.

Pick to Light

Pick to Light is a paperless, light-guided system that ensures operators pick the correct items and quantities. With a simple light indication and sensor-based confirmation, it enhances accuracy and eliminates errors. This system is perfect for manual picking, sorting, and assembly in industries like e-commerce and distribution.

The system uses LEDs, displays, and buttons at each storage location to guide operators. A light indicates the correct compartment, and a display shows the quantity to pick. Confirmation is done via a button or sensor, ensuring seamless and error-free operation. Multi-order picking is also possible with color-coded LEDs for simultaneous tasks.


The system integrates seamlessly with our ordering system, Mandon. When materials need to be restocked, the operator simply presses a button on the PTL node, and the truck driver is instantly notified.

For easy implementation, Binar Solutions offers a stand-alone Pick to Light system. With no IT integration or external hardware needed, you can launch and manage one or more stations independently. It’s user-friendly, scalable, and ready to meet your needs from day one.

Discover our
Product Catalogue

See our wide range of products. We have, among other things, displays, sound, lights and buttons to streamline and quality assure your production.

Binar Solutions Product Catalogue

Contact Us

Do you have a question or would like to know more?

Talk directly to our expert on the subject or fill out the form and we will contact you as soon as possible.

Jimmy Kleibrant

Jimmy Kleibrant

Head of Development &
Key Account Manager

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